Glass Inspection

 

JLI Glass Inspection Systems are custom designed turnkey solutions for measuring dimensions, shapes, surface defects and material distribution.

The systems cover a wide range of production processes in both the hot and cold-end. All equipment is designed for the actual environment and can withstand the tough conditions on a glass production floor.

General features/benefits of JLI turnkey systems include:

      • Custom made
      • Adapted to existing production lines
      • Internet connection for support
      • Excellent reliability track records
      • Special applications

             


            Examples of Systems Commisioned by JLI

            Tube inspection
            Glass tubes

             

            Tube Inspection pdf

            Systems used for inspection of pharmaceutical and technical glass production. Designed and developed to meet high demands for speed and sensitivity.


            • No tube handling is necessary. The tube is fed unrestrained through the inspection module
            • Very precise measurements for stone, knot and airlines
            • High speed operation > 10 m/s
            • By pneumatic pressure the illumination unit lifts up to provide free access at line start up
            • Optional add on: Inner / outer diameter, wall thickness and cord detection

            Sample images of tube inspection 2

            Tube End Inspection pdf

            By looking at the tubes from the ends after cutting, outside and inside diameter, wall thickness, out-of-round, siding and ovality can be measured with accuracies down to 5 microns. In addition chips, cracks, end shape glazing thickness, tube length and bow can be measured by applying more cameras. Hereby defective and off-spec tubes can be rejected before packing.

             

            • High accuracy down to 5 microns
            • Diameters 10-70 mm
            • Capacity up to 5 tubes/s

            thumb_Tube-endTube end

            Backlighting tubes Backlighting tubes 

            Backlight Inspection

            Backlight tube inspection is a high resolution inspection that meets the demand for high quality tubes used in LCD flat panels. Both ends of the tube must be totally free from defects, especially airlines. This is achieved by using a high resolution camera in each end inspecting a small area while the tube is rotated.


            • High accuracy < 3 microns
            • Scalable capacity
            • Multi-camera system up to 20 cameras
            • Detect small defect such as airlines

            Hot and cold-end tableware pdf

            The JLI Tableware inspection system is designed for use in both the hot and cold-end of the production line. The system will continuously measure and inspect tableware as the glasses pass on a conveyor. Glasses out of tolerances or with defects will be rejected automatically. Using the Dynamic Light Box (DLB) a grid pattern can examine the optical properties of the glass. Distortions due to uneven wall thickness are easily detected.

            • Modular system consisting of sidewall, rim, body and base module
            • Accurate measurements < 0.1mm
            • High speed inspection > 10 products/s
            • Small footprint
            • Intuitive user-interface

            Link to reference publication (ENGLISH) 


            Glass tablewareHot-end production

            gvsHot end inspector

            Hot and cold-end containers (LINK GeDevelop)

            A process management tool designed to aid operators and process control personnel in managing the quality of containers at the time of production. Process trends as well as quality-related and critical defects can be identified as containers are produced, providing immediate feedback to machine operators.

            • Defect detection and classification
            • Very accurate dimensional measurements
            • Glass material distribution monitoring
            • High speed operation 900 bottles/min
            • Multi-camera system

            Link to reference publication (ENGLISH) 

            Glass Rods

            Coming soon!

            Glass rodGlass rod

            glass bulbGlass bulb

             

             

            Bulbs

            Systems for inspecting glass envelopes for filament bulbs typically used in the automotive industry. The system examines the bulbs from four angles and detects cracks, oxygen bubbles, inclusions and measures dimensions. The system can be used for batch inspection before packaging.

             

            • Small footprint
            • High speed inspection > 10 products/s
            • Elaborate trend statistics

            Stress Detector

            A system for checking stress points in glass bottles. The system is installed in the cold end after other inspection machines. Bottles are inspected by two cameras to cover the whole body from all sides. Stress areas are measured and compared to a tolerance level. Defective bottles are automatically rejected.

             

            • Detects stress associated with inclusions
            • No handling of bottles necessary
            • Accurate detection > 0.25 mm2
            • Small footprint

            glass stressShattered glass after stress

             

             

            glass digit readerDigits on the bottom of bottles

            Digit / mould reader

            A system for reading mould numbers on the bottom on glass containers. The system looks through the neck of the container, identifies the digits, displays and transmits the number to external equipment. The system has a number of facilities for automatic setup and validation of mould number readability. The system accepts any rotation of the container and all shapes.

            • Verification of present mould numbers
            • Elaborate production reports can be generated with preset intervals
            • Small footprint
            • Teach facility to automatically add and remove new mould numbers