Plastic Inspection

 

JLI Plastic Inspection Systems are custom designed turnkey solutions for measuring dimensions, shapes, surface defects in many different plastic products.

The systems cover a wide range of production processes. All equipment is designed for the actual environment. and can withstand the tough conditions at most production facilities. This means extraordinary reliability, fail-safe operation and may include high speed and superior accuracy.

General features/benefits of JLI turnkey systems include:

        • Adapted to existing production lines
        • Internet connection for support
        • Excellent reliability track records
        • Custom applications
        • Validation according to GAMP5 optional

                 


                Examples of Systems Commisioned by JLI

                Plastic lid Plastic lid

                 

                Plastic Lid Inspection 

                JLI’s plastic lid inspection system is a compact and portable stand alone unit. The system is 2. generation and have been developed to meet the high demands for the pharmaceutical industry with regards to quality and validation.

                 

                • High accuracy for visual imperfections, dimensional
                defects, fins and unfinished products
                • 21 CFR PART 11 compliant and complete validation
                • Fast changeover between different lid types
                • Built-in reject mechanism
                • Clever integration of illumination, and specially designed
                mirrors reducing the need for cameras

                Video of plastic lid inspection wmv

                Sample images of plastic lid inspection 2345678910

                 
                     

                Plastic Container Inspection 

                The system can be used for any type of plastic container production, including injection blow moulding, and employ up to nine high resolution industrial area scan cameras. By using specially designed LED lighting inside the container the system is capable of inspecting an entire plastic container on both the inside and the outside while being rotated in front of a camera.

                 

                • Fast changeover between different container types
                • Built-in reject mechanism
                • Containers are rotated in front of cameras
                • Clever and innovative integration of illumination
                • Trend analysis and statistical process control tool
                • Trends and statistics possible on cavity level

                Sample images of plastic container inspection

                Plastic containerPlastic container

                Plastic plate inspectionPlastic plate inspection

                 

                Plastic Plate

                Any print must be placed accurately, with sufficient contrast, complete and readable. This is true for any indsustry. This vision system inspects prints immediately after production. If any discrepancies are detected, the system can activate a reject mechanism. Statistical data is gathered and enables
                operators as to follow any developing deficiency of the print.

                 

                • Precise color drift inspection
                • OCR/OCV and evaluation of overall print quality
                • Pattern recognition of images
                • Flexible recognition rules
                • Line scan or matrix camera applications

                 
                     

                Plastic Bag

                A vision system for inspection of plastic sealings. Packages that needs vacuum formed containers can be inspected in order to detect defective welding and foreign objects in the seam. When a defective package is found, a signal is can be provide to a reject mechanism.

                 

                • Can be installed on existing equipment
                • Single camera operation
                • Internet connectivity
                • Fast continuous operation

                Plastic bagPlastic bag